Production CapabilitiesPolyurethane ProcessingPolyurethane Rollers and Wheels: New and ReconditionedPolyurethane Ultra Grip RollersPolyurethane BumpersSound/ Vibration Dampening Polyurethane LinersPolyurethane Tubing, Sheet, Bars and WipersMold Making, Prototyping and Custom ManufacturingExamples of Our WorkPolyurethane Wipers / Doctor BladesInstant Roller AssemblyV-RollersCustom Polyurethane Bumper CastingUltra Grip Rollers

Split Rollers

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Casting of polyurethane Ultra Grip roller
Split Rollers
 
Rollers made out of bonded on polyurethane
Split Rollers
   

Split rollers are used on equipment or machines when it’s virtually impossible to remove drive rollers without disassembling the whole machine. When the urethane covering wears out and needs to be replaced, the rollers are easily removed from the machine by unbolting the two halves from the arbor or shaft. We recycle existing cores by stripping the used or worn out covering and replace it with new polyurethane that matches the original specifications for that application. Once the splits are refurbished, they can be re-assembled in the machine to save many hours of labor in disassembly. There are many types of machines that splits are used on. Several styles of split rollers are used in the corrugated box industry such as creasers, crushers, and nip wheels. We machine each split roller on a machining mandrel that corresponds to the OEM mounting hole pattern, insuring that they line up and run concentric when they are mounted on the machine. We also cast the new urethane in a way so that there is no gap on the seam where the two halves come together making for a complete circle.

For more details on this casting of a polyurethane Ultra Grip roller project, please contact us or see the table below.

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